Embedded Solutions

Railways and Industrial

Railways And Industrial Solutions : Moving You Into The Future

Safety - Critical Embedded Solutions For Railways

AC Controller Board For Trains

Micro smart controller system to monitor and control the AC subsystem in the indian railways AC coaches

Designed and developed as per the RDSO specifications

Approved by RDSO and installed in Indian railways AC coaches

System consists of a control unit and a 7-inch TFT display unit

Control unit monitors and controls the AC subsystem by sensing the temperature and humidity

Faults and Events are stored in the non-volatile memory

All system parameters and faults are displayed in 7-inch TFT display. User buttons are available for modifying the system configuration

Faults and events are sent through GPRS to a server for remote monitoring

Modbus interface for an external interface

Design Capabilities For Railways

Expertise in CBTC systems

Safe and reliable hardware/software solutions

Interlocking and In-vehicle solutions

Technological retro or retro technology for legacy systems

Technological solutions for test and maintenance

Intelligent Input/Output Cards

Intelligent input/output cards to process real time high voltage signals

Optical isolation for high voltage signals

Each card to interface 5 high voltage signals and transport it as RS485 packets

EMC/EMI tested, elevated temperature tested at +55 degree centigrade

Input/Output cards test setup (Actual cards mounted in Racks)

50+ daisies chained cards

250+ signals multiplex

Multiplexed signals carried over RS485 to a gateway

Monitors the Trackside device Axle Counter health

Intelligent Data Logger System

System designed for preventive maintenance of trackside devices

Monitors the trackside device axle counter health

Data logger hardware is connected to each trackside device

Data loggers networked via RS485 or Ethernet to form a private network

Axle Counter health data is periodically collected by each data logger

7 days of health data locally stored

USB interface to collect the data locally

Gateway collects data logger data periodically and uploads it to the cloud

Wireless Train Control Simulator

Emulate train control signals

Targeted for maintenance purposes in the absence of trains

Handheld battery operated

Binary FSK communication system

HDLC protocol on top of the physical RF channels

Antenna for low-frequency RF transmission

Atmega328P-AU, SPI, UART, HDLC, EEPROM, RF transmitter and RF demodulator ICs

Conversion To IP Network

System to replace legacy network to IP network

Proprietary railways protocol to IP protocol

Geographically distributed nodes built on intel processors

Data and error logging mechanism for nodes

Remote monitoring and configuration of nodes

AC Coach Controller

Double decker AC coach controller

110V digital inputs – 22 numbers, relay outputs - 20

Controls 4 compressors, 4 condensers, 4 blowers and 2 heaters

6 temperature sensors for source air, return air and fresh air

Humidity and pressure sensors

Modbus interface

Faults and events logged in internal EEPROM

GPS/GPRS interface for remote monitoring

7 inch TFT display

Ethernet/RS232 Changeover Switch


Ethernet/RS232 changeover switch is designed for railways signaling network. The rack mountable changeover switch interfaces with the existing railways signaling network system.

The switch components selected are railways - grade and the form factor is designed to be a drop - in replacement. The switch is also designed as generic switch for changeover switching functions.

A smart microcontroller monitors and controls the switching function. The firmware embedded into the microcontroller constantly monitors the switch for any fault condition. The microcontroller also monitors an emergency switch for manual changeover.

Ethernet/RS232 Changeover Switch-Highlights

Microcontroller based switching

Railway - grade components

3 Ethernet ports

14 RS232 ports

Emergency changeover Switch

Ethernet To Fiber Converter Switch


Ethernet - Fiber converters enable connections of Un-shielded Twisted Pair (UTP) copper-based ethernet equipment over a fiber optic link to take advantage of the benefits of fiber which include.


Extending links over greater distances using fiber optic cable

Protecting data from hacking, noise and interference upgrade your network with additional bandwidth capacity

Provides you with the flexibility to add fiber on a port-by-port basis

Fast ethernet or gigabit ethernet to multi-mode or single mode

Ethernet to fiber and fiber back to ethernet links

Fiber to fiber links

About The Product

The copper transceiver used in an ethernet-fiber converter transforms the signal from a UTP/RJ45 ethernet link to one that can be used by a fiber optic transceiver. Media converters can connect to various optical fiber cable such as multimode, single mode or single strand fiber cable.

The ethernet-fiber converter is a standalone device with its own power adapter. They convert fixed speed fast ethernet rate converting 10/100 UTP links to fiber connections.


Copper-based ethernet connections are limited to a data transmission distance of up to 100 meters when using unshielded twisted pair (UTP) cable. By using an ethernet to fiber conversion solution, fiber optic cabling can now be used to extend this link over distances up to several kilometers.

An ethernet to fiber converter is very useful in environments where high level of electromagnetic interference (both man-made and natural lightning) is present – like in Industries, railway stations, power stations, remote installations etc. The EMI interference can cause temporary or permanent corruption of data over copper-based ethernet links. Data transmitted over fiber optic cable is completely immune to these types of interferences.

Targeted Market Segments

Wind mills – Linking various installations that are kilometers apart

Industrial automation – Connecting machines/equipment in a heavy emi/noise/vibration/pollution/hazardous environment

Larger offices – Connecting servers and client systems that are spread over a larger area where running UTP cables is not feasible/viable/unsafe

Secure data transmission is of prime concern – this product will offer some degree of protection in the Layer - 1 level

Mobile communication/telecommunication/network service providers

Traffic control


Operating voltage operating : 24VDC / 250mA with 10 – 30V Range

Temperature storage : -40ºC to 70ºC

Temperature operating : -40ºC to 85ºC

Humidity mechanical details : 10% to 95% (Non-Condensing)

Total weight : Sheet metal enclosure (10 x 5 x 8)

Number of UTP Ports : 0.4 Kg

UTP Connector : 2 (10BASE-T / 100BASE-TX)

Number of Optic Fiber Ports : RJ-45 TX Ports : 1 or 2 (100Base-FX)

Fiber Optic Connector : ST or SC duplex receptacle

Ethernet Standard : IEEE802.3u

ATM standard : UNI version 3.0 Section 2.3 (100 Mbps)

Optical performance standard : FDDI PMD (ISO/IEC 9314 - 3:1990 and ANSI X3.166 - 1990)

Optic fiber type : Multi-mode 50-62.5/125μm (or) Single-mode 7-10/125μm

10BASE-T Link

Mode: OFC - UTP, UTP - UTP

Range: 100 Meters

Speed: 10 Mbps Full - duplex

UTP Cable type: 4-wire CAT-3 or better

100BASE-TX Link

Mode: OFC - UTP, UTP - UTP

Range: 100 Meters

Speed: 100 Mbps Full - duplex

UTP Cable type: 4-wire CAT-5 or better

100BASE-FX Link

Mode: OFC - UTP, OFC - OFC

Range: 2km (1320 nm) - 80km (1550 nm)

Speed: 100 Mbps Full- duplex

Regulatory Approvals

CE: EN61000-6-2,4, EN55011, EN61000-4 - 2,3,4,5,6

ROHS: Compliant